The challenge
Clinker storage roofs carry continuous loads from dust build-up and are exposed to an aggressive environment. At this Greek cement plant, the roof framework needed an urgent structural integrity check.
Our visual survey and non-destructive testing identified members with section loss and fatigue that required immediate local strengthening to prevent failure, without stopping the plant.
Scope of works
- Visual and instrumental survey of the clinker storage roof framework and support beams
- Ultrasonic thickness measurements and weld flaw detection on steel members
- Immediate remedial reinforcement: welding repairs and gusset plates on critical zones
- Load verification and engineering sign-off
Outcome
The roof was fully assessed and reinforced where needed, restoring a safe load path and allowing continuous operation. Roof dust accumulation is a recurring cause of failures in cement plants, as shown in our cement mill roof demolition case study.
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