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Engineering in detail

Case studies

How we approach complex problems: the scope, the access method, the engineered solution and the result.

Stabilization and Reinforcement of Cement Silos
Case Study 01 · Deconstruction & Civil Works

Stabilization and Reinforcement of Cement Silos

Structural inspection, emergency stabilization and internal reinforcement of six 25 m cement silos showing deterioration of the outer shell.

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Cement Mill Roof Demolition
Case Study 02 · Deconstruction & Civil Works

Cement Mill Roof Demolition

Emergency response after the partial collapse of a cement mill roof: drone inspection, stabilization with a 250 t crane and safe removal of debris.

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Cement Mill Roof Cleaning
Case Study 03 · Rope Access & Height Works

Cement Mill Roof Cleaning

Rope access removal of 20–500 mm of hardened cement and clinker dust from a cement mill roof after a partial collapse.

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Air Slide Repairs Inside Silos
Case Study 04 · Silo Engineering & Maintenance

Air Slide Repairs Inside Silos

Replacement of clogged and worn-out filter bags and canvas on all air slides of a lime silo, completed in a single day.

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Cement Silo Unblocking
Case Study 05 · Silo Engineering & Maintenance

Cement Silo Unblocking

Safe discharge of an overfill cement silo blocked by years of caked cement, through a modified discharge system with controlled access valves.

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Installation of Structural Monitoring Instruments
Case Study 06 · NDT & Inspections

Installation of Structural Monitoring Instruments

Tiltmeters, electronic crack meters and an H-level settlement system with data logger and alarms, installed on silos at the end of their design life.

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Raw Mill Bucket Elevator — Concrete Repairs
Case Study 07 · Deconstruction & Civil Works

Raw Mill Bucket Elevator — Concrete Repairs

Assessment and custom-engineered repair of cracked precast concrete housing on a raw mill bucket elevator, from an anchored scaffolding tower.

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Kiln Alignment Inspection
Case Study 08 · NDT & Inspections

Kiln Alignment Inspection

Total station alignment survey inside a cement kiln after the collapse of its inner brick lining, identifying sagging burner rails as the cause.

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Rigid Pavement Repairs at a Cement Factory
Case Study 09 · Deconstruction & Civil Works

Rigid Pavement Repairs at a Cement Factory

GPS-mapped survey and reinforced concrete repairs of a heavy-duty factory road, with traffic diverted to avoid production downtime.

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Gas Conditioning Tower (GCT) Inspection
Case Study 10 · NDT & Inspections

Gas Conditioning Tower (GCT) Inspection

Rope access ultrasonic thickness survey of the inner casing of a 17 m gas conditioning tower, with short- and long-term remedial recommendations.

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Planning a shutdown or facing an emergency?

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